Acetylene Plant
We are the manufacturers and exporters of Acetylene Plants
and its equipment for the use of various industrial and
other purposes. These Acetylene plants and equipment are
manufactured in India by using the latest technology and
designs of ING. L. & A., Boschi, Italy and made as per
international standards.
Introduction
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We
are manufacturing and exporting Acetylene Plants and
acetylene equipment for the use of various industrial
and other purposes. These plants and equipment are
manufactured by using the latest technology of ING.
L. & A., Boschi, Italy and made as per international
standards.
The acetylene plants
has been manufactured with Boschi - Italy designs
& drawings and modified by experienced engineers
to perfection. The acetylene plant is fully automatic
and all the operations are performed automatically
by pneumatically controlled valves along with highly
accurate sensors and temperature controller imported
from USA. |
Acetylene is generated as a result of
the chemical reaction between the calcium carbide and water.
The by-product calcium hydroxide is discharged automatically
from the generator. Acetylene gas burns along with oxygen
as a cutting & welding torch and it provides the highest
temperature of any known oxygen gas mixture.
Salient Features Of Acetylene Gas Filling Plants
:
 Capacity
ranging from 25cum/hour to 100cum/hr of latest technology.
Universal
Boschi Brand Acetylene gas plants are of robust design for
trouble free working.
No bulky
gas holder required.
Automatic
controls for feeding water.
Maintaining
temperatures, pressures, and slurry drain are full proof,
efficient and are of international standard.
Excellent
absorption of gas in cylinders.
No gas loss
and high yield.
Very simple
and safe to operate.
Low power
consumption.
Low maintenance
cost.
Description Of The Plant:
It mainly consists of a twin Hooper that is:
Agitator
and its drive unit
Carbide Hooper
screw feeder and its drive
Flash back
arrestor
Safety relief
valves drain system & the automatic controls system
SAFETY:
The generator is fitted with five safety valves. One is
fitted on the gas outlet frame, one of each of the flash
arrestors and one on each of the carbide Hooper. The bottom
of the generator is fitted with an air-operated drain valve
which discharge slurry in response to the slurry level is
high. There is a water inlet valve, which opens in response
to the temperature of the slurry.
2. Cooler condenser:
The cooler condenser cools the acetylene gas having the
generator, which is hot and laden with moisture and other
gaseous impurities.
3. Low pressure Dryer:
This is a pressure vessel charged with solid anhydrous carbide
which absorbs the moisture in the gas.
4. Purifier:
This is a large vessel provided with two sectors by wire
mesh frame network. Each sections by wire mesh frame work.
Each sectors are charged with purifying mass which absorbs
gases like hydrogen sulphide, phosgene etc.
5. Ammonia scrubber:
This equipment has a vertical vessel filled with a level
gauge and water make-up line.
A particular as marked on the level indicator has to be
maintained. The ammonia scrubber all the water soluble impurities
like ammonia.
6. Acetylene compressor:
The acetylene compressor is a three stage machine which
is immersed in water filled tank to avoid any pressurized
gas to come in contact with air and also to make sure that
all the components are continuously cooled. The compressor
is drawn by flame proof motor from outside the tank.
7. High Pressure Dryer:
The high pressure dryer consists of three columns. The first
column is filled with packing to avoid any void and for
proper mixing and the second and third are filled with anhydrous
calcium chloride.
8. Filling manifold:
The acetylene gas manifold consists of two headers fitted
with non-return valves, one flash back arrestors, pressure
gauge and manual isolation valves.
9. Acetone Pump:
Acetone pump is supplied along with the plant for charging
acetone in cylinders.
10. Automatic controls of acetylene generator:
a) Temperature cum water inlet control.
b) High temperature alarm.
c) Level cum slurry discharge control.
d) Level alarm.
e) Pressure controls.
f) Control of high temperature.
g) Control of high level.
11. Level controls:
Level controller maintaining a particular level in the generator.
If the level is above normal, water can enter the carbide
hop.
12. Level alarm:
The pressure inside the acetylene generator is controlled
by a meteoroid switch.
13. Pressure alarm:
This is the important part for the safety of this plant.
A pressure switch is connected to the alarm system.
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