Acetylene Plant

Product Capacity : UA-15 m3/hour to 200 m3/hour

Description

Acetylene Plant Generator

We are no. 1 brand in manufacturing and supplying acetylene gas plant made with ASME standard materials and world-class components to deliver seamless performance.


Specification

  • Capacity Range : 15 m3/hour to 200 m3/hour
  • Applications : As per international standards 
  • Technology : Advanced Chemical Process 
  • Uses : Welding, Cutting and Heat Treating

Looking for acetylene plant that can generate enough acetylene to fill 50-1000 cylinders per day (15 m3 to 200m3/hr), we offer the best products for meeting your requirements. Order today to get the best commercial offer! 

 
Specifications

Automatic Standard Acetylene Generation Plant

We manufacture automatic standard acetylene generation plant with high quality materials and components.  Built with international standards, the plant can generate uninterrupted supply of the highly flammable fuel gas. Our products come in capacities ranging from 15m3/hr to 200m3/hr.  The plant uses a chemical reaction between calcium carbide and water. The reaction also gives off considerable heat which is moderated by using water to ensure there is no explosion. The fuel gas is used in many applications including cutting, heating and brazing.  In combination with oxygen, it can generate very temperatures for applications in Oxy-acetylene welding, cutting and heating. However, we must use proper safety measures while working with the gas.
We deploy the latest top-notch technology for delivering reliable and efficient performance. We use only the best quality materials and components in manufacturing so that the plant could withstand extreme temperature and pressure. And, processes of the plant are completely automated with minimum input needed. Only a single operate is needed to run the plant. Advanced features such as digital control panel allows for smooth operations from the control room. Our fuel gas products boast of a life span of over 20 years. 

How Acetylene is produced in Acetylene Generator

Our acetylene plant can generate steady fuel gas by reacting calcium chloride with water. And, by-product of the reaction are calcium hydroxide and heat. 
CaC2 + 2H2O = Ca (OH) 2 + C2H2 Delta H = - 32.5 kcal
The process for generating acetylene gas starts with pouring of calcium carbide into the hoppers of acetylene generator. We use feed mechanism rated amount of carbide for reacting against water.  Our plant uses graded size ranging from 4mm to 50mm through a medium pressure type generator.  However, the content of dust must never be more than 15% of the total calcium carbide. Our generator works with water inlet, residue agitation and residue discharge with carbide size between 25*50. 
We design acetylene plant with our world-class expertise for delivering high carbide yield. Our manufacturing standards are at par with the best in the world ensuring durability, reliability and efficiency. Our products come in various sizes to meet the requirements of our customers.  Further, our products are easily customizable to meet the needs of clients. The plant is skid mounted; however, the generator is mounted on the one skid while the process skid is mounted on the 2nd skid. Cooling of acetylene is carried on the 2nd skid which has purity of 99.6%. We also provide efficient after sales service and spare parts.

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