We manufacture and fabricate acetylene gas plants in technical collaboration with ING. L. & A. Boschi, an internationally reputed Italian company for its superb designs and advanced technology. Acetylene is a highly combustible gas that is colorless and has got garlic-like odor. Our acetylene plants come in different capacities ranging from 25m3/hour to 100m3/hour. Our acetylene generating machinery use the superior technology, flawless designs and are offered at unbeatable prices. The plants are fully automated and are low maintenance. To operate the plant you would not require a technically qualified operator. A single operator can handle all the functions of the machine. We fabricate the plant machinery with high grade stainless steel and they are durable, reliable and explosion-free.
Salient features of acetylene gas plants
Scope of Supply of Acetylene Gas Plants
Acetylene generator :
The latest and fully advanced acetylene generator is stationary carbide to water automatic generator with twin hoppers. Acetylene is generated as a result of the chemical reaction between calcium carbide and water. The machinery is designed and manufactured to generate acetylene at a pressure of 7 psi.
The condenser works by cooling and purifying the gas thereby condensing the excessive moisture. Cooled water is circulated on the shell side from bottom to top. The condenser is designed and manufactured to suit all local conditions provided sufficient water flow is maintained.
Low pressure dryer :
The solid anhydrous calcium chloride at (at least) 80% purity in this pressure vessel soaks up the moisture in the gas. It becomes fluid and is collected at the bottom and drained.
The LP purifier :
In the LP purifier, this vessel gets divided into 2 sections by wire mesh framework each section charged of purifying mass. The chemicals in the purifying mass soak up impurities, including H2S phosgene.
Ammonia Scrubber : The component is a vertical vessel of latest design with a level gauge and water make-up line. A particular level as marked on the level indicator, which has to be maintained for efficient working. All the water soluble impurities for instance ammonia are scrubbed/removed in the Ammonia scrubber.
Acetylene compressor :
The acetylene compressor employed in the systems is a multi-stage compressor which is immersed in a water tank to shun any pressurized gas to get in touch with air and also to make sure that all the components are continuously cooled for highest safety. It is driven by a flame proof electric motor.
High Pressure Drier :
High Pressure Drier Three Stage filled with special packing and anhydrous chloride to remove impurities from the compressed acetylene gas.
Cylinders filling manifold :
Filling Manifold with two headers, non-return valves, flashback arrestor pressure gauges and control valve.
Flame proof level controller :
Strict usage of accurate and reliable infrared level controller senses high level and low level in accuracy of millimeters and designed for hazardous atmosphere and has very long life. It meets the criterion of CE standards directive.
Instrument Control Panel:
Instrument Control Panel is employed for controlling of high and low level pressure monitoring in generator, high and low pressure cut off in the compressor for high safety due to accuracy of pressure transmitters as specified by CE manual.
Application of Acetylene Gas
UA- 200 m3/hour Acetylene Manufacturer plant